ismail

MOHAMMED ISMAIL

Production Manager

  • : mohammedismail92@gmail.com
  • : 9959037903
  • : 9100441042

A challenging position in a competitive environment where I enhance my skills and strengths in conjunction with the companies’ goals and objectives And the strong thing in me is that the way i use my logical solutions which is damnedest. I believe to work with team.

Profile Summary

Monitoring the following in day to day operations

1) Production Planning

2) Operating parameters such as fuel ratio’s in KILN and PC, Pyro profile.

3) Raw mix requirements in order to maintain  critical quality parameters such as LSF, A/F, with Pet Coke firing.

4) Raw mix and coal mix design based on minerology of the plant location

5) Optimising the fuel cost based on thermie values and also designing the raw mix in order to control raw mix cost.

6) Refractory management (Planning, procuring, and installations)

7) Responsible for the AF materials consumption in order to enhance the TSR as maximum as possible,up to 30%.

8) Operation of WHRS(Waste Heat Recovery System)

9) Man Power Management

10) Power Management

 

Work Experience

BHARATHI CEMENT CORPORATION PRIVATE LIMITED

DGM _ H O D PROCESS

April 2016 - Present

Responsible for the entire pyro and WHRS operations. In charge of  Alternate fuels.

Responsible for the usage of Hazardus and non Hazardus materials, pharma liquids, bio mass and RDF.

VICAT SAGAR CEMENTS PRIVATE LIMITED

DGM - H O D PRODUCTION

Feb 2012 - April 2016

Responsile for the entire operations of Pyro and WHRS. In charge for the alternate fuels. Responsible for the usage of hazardous and non hazardus materials, pharma Liquids,etc.

Under the  manufacturing excellency programme "VIJAYAM"  I was the Leader for ENERGY CONSERVERS TEAM and also  FUEL CONSERVERS TEAM.

NAGARJUNA CEMENTS LTD (INDIA)

DGM - H O D PRODUCTION

July 2010 - Feb 2012

Commissioning and operation of the plant.

YAMAMA SAUDI CEMENT COMPANY

PROCESS ENGINEER

March 2010 - July 2010

This is one of the big plant in Kingdom of Saudi Arabia.

Salient Feature of the Plant: 30,000 TPD . Plant consists 7 production lines

7th kiln capacity: 11000 TPD supplied by POLYSIUS

6th and 5th lines are 6500 TPD and

2,3,4 are 3000 TPD kilns. The Line 1 is wet process plant.

I was taking care of 5,6 and 7th lines as a Process Engineer.

All the production lines were supplied by POLYSIUS.

All the production lines are oil and gas fired.

 

 

 

NAGARJUNA CEMENTS LTD (INDIA)

ASST GENERAL MANAGEER PRODUCTION

Sep 2009 - March 2010

SAGAR CEMENTS LIMITED (INDIA)

ASSISTANT MANAGER Pyro Process

May 2008 - Sep 2009

SOUTHERN PROVINCE CEMENT COMPANY KINGDOM OF SAUDI ARABIA

SHIFT ENGINEER- PRODUCTION

Sep 1992 - May 2008

DECCAN CEMENTS LTD, (INDIA)

SHIFT IN CHARGE PRODUCTION

Aug 1990 - Sep 1992

HEMADRI CEMENTS LTD. (INDIA)

BURNER PYRO PROCESS

Aug 1986 - Sep 1990

Started the carrier as trainee

Education

Bachelor of Science (B.S.) ( 68% )

ACHARYA NAGARJUNA UNIVERSITY

April 1983 - May 1986

Batchlar of Science with MATHEMATICS, PHYSICS AND ORGANIC CHEMISTRY

Projects

Green feild project of 6000 tpd cement plant at Gulbarga

Technology Used : Leading teams

Lead the commissioning team for 6000 TPD  cement plant located at Gulbarga. Pyro process plant supplied by FLS and Grinding plant supplied by THYSSENCRUPP (POLY COM).

Incharge for the Installation of 5200 MT of Refractory

Kiln capacity: 6000 TPD, with double string pre heater supplied by FLS, producing 7200 TPD as on today.

Raw Grinding: Roller press 2X250 TPH supplied by THYSSENCRUPP(POLYCOM)

Cement Grinding: COMBO system i.e. Roller Press + Ball mill ,2 X 250 TPH supplied by THYSSENCRUPP.

WHRS: 8.4 MW supplied by FLS

 

 

 

Line 2 commissioning at Nagarjuna cements

Technology Used : Leadership

 Lead the commissioning team for 3000 TPD. Pyro system supplied by LNVT at Mattam Palli and commissioned successfully.Plant Equipped with a VRM for rawmeal grinding (400 TPH) supplied by UBE,Japan. Cement mill of 80 TPH supplied by ALSTOM.

WHRS (Waste Heat Revory System) at Gulbarga plant

Synchronized the cement plant with Waste Heat Recovery System (WHRS) of 8.4 MW and running at its capacity.

commissioning of 4500 TPD cement plant at Sagar cements

  1. Joined a senior officer and promoted to Asst. Manager .I was a part of commissioning team for 4500 TPD plant. Plant was supplied by PSP -IKN, 6stage pre heater along with IKN cooler and a Raw mill  with a capacity of 500 tph from Pieffier.

RDF project

RDF : 18-20 CR.INR
Technology Used : Leadership , joint , venture

Working on a project for the production of RDF from MSW (Municipal Solid waste), estimated cost of the project will be 18-20 CR.INR.

Awards

Manufacturing Excellence (2016 )

Provided By : Plant Management

worked under the manufacturing excellency programmes such as,  VIJAYAM and UDAYAM. I was the leader for the following Teams.

1.Fuel conservers,

2.Substitution fighters,

3.Plant Pilots.

Awarded by the Management in several occassions.

C I I Environmental Best practices (2017 )

Provided By : C I I

4th Edition of CII Environmental Best Practices Award

Key Skills

Refractory Installations , Waste Heat Recovery system , computor skills , Usage of Hazardous and non Hazardous Fossil Fuels , Other Alternate fuels

Personal Details

Name : MOHAMMED ISMAIL
Father Name : M A RASHID
Address : Door No 32-26-90 FF1 Vaibhav Apartments Maruti Nagar , VIJAYAWADA , ANDHRA PRADESH , INDIA , 520004
DOB : 24-Jul-1966
Language : TELUGU , ENGLISH , HINDI , URDU , ARABIC
Hobbies : chess , Watching Cricket , Watching Tennis
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