I responsibly assume the challenges and goals that the organization assigns me, adaptability to change, ability to work in teams, ability to work under high pressure, as well as to solve problems efficiently and achieve productivity goals set by the company and my work group.
Total Experience: 32 Years
Monitoring the following in day to day operations
1) Production Planning according to annual Budget
2) Operating parameters such as fuel ratio’s in KILN and PC, Pyro profile.
3) Raw mix requirements and optimisation in order to maintain critical quality parameters such as LSF, A/F, with Pet Coke firing.
4) Raw mix and coal mix design based on minerology of the plant location
5) Optimising the fuel cost based on thermie values and also designing the raw mix in order to control raw mix cost.
6) Refractory management (Planning, procuring, and installations).Good knowledge about refractory materials and their installations by using DAT appratus, Brokk machine, and manual application too. In one of the green field project 5000 MT of refractory was installed. Taking care of Refractory mattters for the entire group of plants(Both Kalburgi an Kadapa units)
7) Responsible for the AF materials consumption in order to enhance the TSR as maximum as possible,up to 30%. Following the CPCB/SPCB norms for the usage of AF materials (Hazardous and Non- Hazardous). Taking care for both the plants in India.
8) Operation of WHRS(Waste Heat Recovery System) and able to produce 6.5-7.0 MWH according to its installation capacity
9) Man Power Management
10) Power Management . Based on analysis, corrective actions will be taken accordingly
11) Maintainig the Safety procedures during operation, shut down and also while using Alternative fuels
12) Working with a goal of ZERO accident
HEAD OF PRODUCTION
Sep 2021 - Present
DGM _ H O D PROCESS
May 2018 - Aug 2021
Responsible for the entire pyro,WHRS and plant operations. In charge of Alternate fuels.
Responsible for the usage of Hazardous and non Hazardous materials, pharma liquids, bio mass and RDF.
DGM - H O D PRODUCTION
April 2016 - April 2018
Plant consists of two identical lines. All the mills are VRM. Responsile for the entire plant operations. In charge for the alternate fuels. Responsible for the usage of hazardous and non hazardous materials, pharma Liquids,etc.
DGM - H O D PRODUCTION
Feb 2012 - April 2016
Plant commissioned in 2012, and reached to rated capacity. Both Raw mills are Roller press and both cement mills are Roller press with ball mill. Plant equipped with WHRS.
Responsile for the entire plant operations including Pyro and WHRS.
In charge for the alternate fuels. Responsible for the usage of hazardous and non hazardous materials, pharma Liquids,etc.
Under the manufacturing excellency programme "VIJAYAM" I was the Leader for ENERGY CONSERVERS TEAM and also FUEL CONSERVERS TEAM.
DGM- HOD PRODUCTION
July 2010 - Feb 2012
Line 2 kiln was commsssioned and head of operation.
PROCESS ENGINEER
March 2010 - July 2010
This is one of the big plant in Kingdom of Saudi Arabia.
Salient Feature of the Plant: 30,000 TPD . Plant consists 7 production lines
7th kiln capacity: 11000 TPD supplied by POLYSIUS
6th and 5th lines are 6500 TPD and
2,3,4 are 3000 TPD kilns. The Line 1 is wet process plant.
I was taking care of 5,6 and 7th lines as a Process Engineer.
All the production lines were supplied by POLYSIUS.
All the production lines are oil and gas fired.
AGM PRODUCTION
Sep 2009 - March 2010
ASST MANAGER- PYRO PROCESS
May 2008 - Sep 2009
SHIFT ENGINEER - PRODUCTION
Sep 1992 - May 2008
SHIFT INCHARGE PRODUCTION
Aug 1990 - Sep 1992
In charge for the shift operations
BURNER PYRO PROCESS
Aug 1986 - Sep 1990
Started my carrier
PB SIDDHARATH ARTS & SCIENCE COLLEGE, ACHARYA NAGARJUNA UNIVERSITY
April 1983 - May 1986
Bachelor of Science with MATHEMATICS, PHYSICS AND ORGANIC CHEMISTRY
SGS COLLEGE
June 1981 - May 1983
Studied intermediate with MPC group and secured 92% in group
GVJ ZPH SCHOOL
April 1980 - April 1981
Technology Used : Leading teams
Lead the commissioning team for 6000 TPD cement plant located at Gulbarga. Pyro process plant supplied by FLS and Grinding plant supplied by THYSSENCRUPP (POLY COM).
Incharge for the Installation of 5200 MT of Refractory
Kiln capacity: 6000 TPD, with double string pre heater supplied by FLS, producing 7200 TPD as on today.
Raw Grinding: Roller press 2X250 TPH supplied by THYSSENCRUPP(POLYCOM)
Cement Grinding: COMBO system i.e. Roller Press + Ball mill ,2 X 250 TPH supplied by THYSSENCRUPP.
WHRS: 8.4 MW supplied by FLS
Technology Used : Leadership
Lead the commissioning team for 3000 TPD. Pyro system supplied by LNVT at Mattam Palli and commissioned successfully.Plant Equipped with a VRM for rawmeal grinding (400 TPH) supplied by UBE,Japan. Cement mill of 80 TPH supplied by ALSTOM.
Synchronized the cement plant with Waste Heat Recovery System (WHRS) of 8.4 MW and running at its capacity.
Joined a senior officer and promoted to Asst. Manager .I was a part of commissioning team for 4500 TPD plant. Plant was supplied by PSP -IKN, 6stage pre heater along with IKN cooler and a Raw mill with a capacity of 500 tph from Pieffier.
RDF : 18-20 CR.INR
Technology Used : Leadership , joint , venture
Working on a project for the production of RDF from MSW (Municipal Solid waste), estimated cost of the project will be 18-20 CR.INR.
Provided By : Plant Management
worked under the manufacturing excellency programmes such as, VIJAYAM and UDAYAM. I was the leader for the following Teams.
1.Fuel conservers,
2.Substitution fighters,
3.Plant Pilots.
Awarded by the Management in several occassions.
Provided By : C I I
4th Edition of CII Environmental Best Practices Award